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In business terminology, supply chain is the name
given to a network of facilities and distribution
options that performs the functions of procurement
of materials, their transformation into intermediate
and finished products, and then later the distribution
of these finished products to customers. Although
it may seem that supply chains are only important
to manufacturing industries, they exist in service
industries also. The actual level of its complexity
may, however, vary greatly from industry to industry
and firm to firm.
Traditionally, marketing, distribution, planning,
manufacturing, and the purchasing organizations
along the supply chain operated independently.
The objectives of these organizational divisions
are always different and conflict with each other’s
objectives. . Marketing puts a higher emphasis
on high customer service and maximum sales dollars
conflict with manufacturing and distribution goals.
Many manufacturing operations are designed to
maximize throughput and lower costs with little
consideration for the impact on inventory levels
and distribution capabilities. Purchasing contracts
are often negotiated with very little information
beyond historical buying patterns. The result
of these factors is that there is not a single,
integrated plan for the organization---there were
as many plans as businesses. Clearly, there is
a need for a mechanism through which these different
functions can be integrated together. Supply chain
management is a strategy through which such an
integration can be achieved.
Supply chain management is typically viewed to
lie between fully vertically integrated firms,
where the entire material flow is owned by a single
firm, and those where each channel member operates
independently. Therefore coordination between
the various players in the chain is key in its
effective management. For a supply chain to work
efficiently, all the different divisions of it
must perform in harmony. The most important relation
in this chain is among the adjacent departments.
They work must smoothly so that the task can be
carried from one to the other. But for the whole
chain to work effectively, it has to make a coordinated
effort to achieve that goal.
There are two types of decisions that are relevant
to supply chain management - strategic and operational.
The strategic decisions are always made over a
longer period of time, usually in years. These
decisions are parallel to the corporate strategy
and guide supply chain policies from a design
perspective. The operational decisions on the
other hand are short term, and focus on activities
over a day-to-day basis. The operational decisions
are there to manage the product flow so that it
is in conformance with the strategically planned
supply chain.
There are four major decision areas in supply
chain management: 1) location, 2) production,
3) inventory, and 4) transportation (distribution),
and there are both strategic and operational elements
in each of these decision areas.
The first type of decision is the location decision.
The location is dependent on determination of
customer satisfaction and the prevalent and predicted
market demands for the product of service. Having
the right projections is critical so that the
strategic decisions may correctly focus on the
placement of production plants, distribution and
stocking facilities, and placing them in prime
locations to the market served. Once customer
markets are determined, long-term commitment must
be made to locate production and stocking facilities
as close to the consumer as is practical. In industries
where components are lightweight and market driven,
facilities should be located close to the end-user.
In heavier industries, careful consideration must
be made to determine where plants should be located
so as to be close to the raw material source.
Decisions concerning location should also take
into consideration tax and tariff issues, especially
in when the distribution is to be outside the
city.
Strategic decisions regarding production focus
on what customers want and the market demands.
This first stage in developing supply chain flexibility
takes into consideration what and how many products
to produce, and what parts or components should
be produced at which plants or outsourced to capable
suppliers. These strategic decisions regarding
production must also focus on capacity, quality
and volume of goods, keeping in mind that customer
demand and satisfaction must be met. Operational
decisions, on the other hand, focus on scheduling
workloads, maintenance of equipment and meeting
immediate client/market demands. Quality control
and workload balancing are issues, which need
to be considered when making these decisions.
Third strategic decisions focus on inventory
and how much product should be in-house. A delicate
balance exists between too much inventory, which
can cost anywhere between 20 and 40 percent of
their value, and not enough inventory to meet
market demands. This is a critical issue in effective
supply chain management. Operational inventory
decisions revolved around optimal levels of stock
at each location to ensure customer satisfaction
as the market demands fluctuate. Control policies
must be looked at to determine correct levels
of supplies at order and reorder points. These
levels are critical to the day-to-day operation
of organizations and to keep customer satisfaction
levels high.
Strategic transportation decisions are closely
related to inventory decisions as well as meeting
customer demands. Using air transport obviously
gets the product out quicker and to the customer
expediently, but the costs are high as opposed
to shipping by boat or rail. Yet using sea or
rail often times means having higher levels of
inventory in-house to meet quick demands by the
customer. It is wise to keep in mind that since
30% of the cost of a product is encompassed by
transportation, using the correct transport mode
is a critical strategic decision. Above all, customer
service levels must be met, and this often times
determines the mode of transport used. Often times
this may be an operational decision, but strategically,
an organization must have transport modes in place
to ensure a smooth distribution of goods.
Although not part of Supply Chain Management
directly, Logistics are closely related to it.
It is the part that plans, implements, and controls
the efficient, effective forward and reverses
flow and storage of goods, services, and related
information between the point of origin and the
point of consumption in order to meet customers'
requirements.
These are the boundaries and relationships of
Logistics Management adopted by the Council of
Logistics Management: "Logistics Management
activities typically include inbound and outbound
transportation management, fleet management, warehousing,
materials handling, order fulfillment, logistics
network design, inventory management of third
party logistics services providers. To varying
degrees, the logistics function also includes
sourcing and procurement, production planning
and scheduling, packaging and assembly, and customer
service. It is involved in all levels of planning
and execution -- strategic, operational and tactical.
Logistics Management is an integrating function,
which coordinates and optimizes all logistics
activities, as well as integrates logistics activities
with other functions including marketing, sales
manufacturing, finance and information technology."
Supply chain management also has its pitfalls
that must be avoided for its smooth working. One
of such pitfalls is the bullwhip effect. The unmanaged
supply chain is not inherently stable. Demand
variability increases as one moves up the supply
chain away from the retail customer, and small
changes in consumer demand can result in large
variations in orders placed upstream. Eventually,
the network can oscillate in very large swings
as each organization in the supply chain seeks
to solve the problem from its own perspective.
This phenomenon is known as the bullwhip effect
and has been observed across most industries,
resulting in increased cost and poorer service. |